Transmission swap

[Roy]

I'm going to be tackling a transmission swap in the next few days. 98 Saturn
SL1 5 speed manual.
What I'm wondering is if there are any tips or tricks that people have come
across that might not be in the manuals. I have a Haynes manual that I will
be reading through while I wait for the new tranny to get here. Anybody done
the swap using a Haynes manual and noticed any errors or steps that could be
improved on. I'll be borrowing a garage to do the swap in so I'm hoping to
make it as quick and problem free as possible.
Thanks for any help that can be offered.

Roy - 98 SL1 (~150,000km)

 

[SixthSphere]

I'm going to be tackling a transmission swap in the next few days. 98
Saturn SL1 5 speed manual.
What I'm wondering is if there are any tips or tricks that people have
come across that might not be in the manuals. I have a Haynes manual
that I will be reading through while I wait for the new tranny to get
here. Anybody done the swap using a Haynes manual and noticed any
errors or steps that could be improved on. I'll be borrowing a garage
to do the swap in so I'm hoping to make it as quick and problem free as
possible.
Thanks for any help that can be offered.

Roy - 98 SL1 (~150,000km)

are you going Auto to Manual or just dropping in a new tranny?

I would recommend that you change the clutch while you have the tranny
out unless you have recently already changed it.

as far as I remember, I had no problems changing out mine based on the
Haynes procedure

JUST BE CAREFUL WITH THAT CLUTCH MASTER AND SLAVE UNIT! it's a $215+
part from Saturn!

Some people on my site can probaly help you out too... feel free to
check out the link below

Brian
a.k.a. ProjectSW1

 

[Lane]

Give this document a read. With a few minor additions to it, you will be
able to remove the trans through the wheelwell. I think Haynes manuals say
to pull the engine first and that's not necessary. I've swapped at least 4
transmissions via the method in this document (in fact, one of the pictures
is from my race car ), and it works well. Even got it down to about
an hour, depending on whether or not I have to fight with trans shaft/clutch
disc alignment when putting it all back together.

http://www.cristhomas.com/cars/Clutch/ClutchHowTo.html

Lane [ lane (at) evilplastic.com ]

 

[Roy]

are you going Auto to Manual or just dropping in a new tranny?

Straight swap no modding.

I would recommend that you change the clutch while you have the tranny out
unless you have recently already changed it.

I already decided I would do that, hate to have to pull it all apart again
in six months to change the clutch.

as far as I remember, I had no problems changing out mine based on the
Haynes procedure

JUST BE CAREFUL WITH THAT CLUTCH MASTER AND SLAVE UNIT! it's a $215+ part
from Saturn!

Some people on my site can probaly help you out too... feel free to check
out the link below

Brian
a.k.a. ProjectSW1

Thanks.