1997 Saturn SC2 Power Steering & Sunroof

I was inspecting my sunroof after deciding it was a good time to lubricate
the moving parts after 6 years of use. To my horror, I noticed that the
frame, especially the rear, was rusting away badly. Part of the problem
stems from the break in the rubber seal on the bottom center portion of the
sunroof. I bought a torx screwdriver, removed the roof, removed as much
rust as possible by grinding it and using rust remover and repainted it with
tremclad. I installed the roof all right and didn't notice further problems
until about two days ago...I now need to slam the inner part shut as it gets
stuck way...a minor nuisance. Anyhow, just a warning to those with sunroofs
to check them carefully as the rust is not easily seen without inspection.
I am really disappointed how poorly designed it is and how susceptible it is
to rust due to leaks and condensation.

Another issue I have is that my power steering now emits a slight groan when
pulling into or out of parking. My fluid levels are ok. Is this the
beginning of the end for my power steering pump? I avoid straining it by
making sure I'm in motion when I steer. Any ideas or tips?

Thanks.

Frank

 

by the way, I have 120,000kms on it.

 

I had the same problem with my sunroof rusting, my head liner also became
stained.

Also, my Saturn started groaning when slow turning, the front tie rod
needed greasing.
Good Luck